Changzhou zy tungsten steel integral alloy saw blade: an all-round solution for precision cutting
As the core tool in the field of metal processing and wood product manufacturing, the tungsten steel alloy saw blades produced by Changzhou Zhiyu Cemented Carbide Tools Co., Ltd. have become the benchmark product in the industrial cutting market due to their high hardness, strong wear resistance and flexible customization. This article will start from the four core categories of grooving saw blades, angle saw blades, internal R saw blades, and coated saw blades, and combine the cost-effectiveness advantages and non-standard customization services to comprehensively analyze their technical highlights and market competitiveness.
1. Core products: Four categories to meet diverse cutting needs
1. 1 Slotting saw blade: an industrial tool for high-precision slotting
Performance advantages: Zy grooving saw blades adopt flat teeth or left and right flat combined tooth design to ensure that the bottom of the groove is flat and burr-free, suitable for high-precision grooving processing such as stainless steel pipes and aluminum alloy profiles.
Technical parameters: thickness range 0.1-8mm, outer diameter coverage 20-400mm, adapted to different equipment requirements (such as 80mm outer diameter grooving machine blades). Application scenarios: building curtain wall components, automobile exhaust pipe processing, etc., support fireproof panels, composite materials without edge collapse cutting.
1.2. Angle saw blade: precise control of cutting effect
Angle optimization: The sawtooth rake angle (10-15°) and back angle (15°) are scientifically designed to balance cutting sharpness and durability. When the material is soft, the rake angle is increased to reduce resistance, and when the material is hard, the rake angle is reduced to improve stability.
Tooth shape adaptation: The stepped flat teeth reduce veneer cracking, and the dovetail teeth prevent longitudinal cutting rebound, meeting the complex processing requirements of single and double veneer panels and super-hard alloys.
1.3. Internal R saw blade: expert in complex contour processing
Special design: specially developed for arc groove and special-shaped contour cutting, using R-shaped teeth or special-shaped teeth structure, suitable for difficult materials such as carbon fiber and titanium alloy.
Non-standard customization: supports personalized adjustment of inner fillet radius (R value), tooth pitch, and coating to meet the needs of high-end fields such as aerospace and precision molds.
1.4. Coated saw blades: wear-resistant upgrade to extend life
Coating technology: DLC, TiAlN and other coating options are available, with a 30% increase in surface hardness and high temperature resistance of over 800°C, suitable for high wear conditions such as stainless steel and heat-resistant alloys.
Economic comparison: The life of coated saw blades is 2-3 times longer than that of non-coated products, and long-term use can reduce the frequency of blade changes and overall costs.
2. Cost-effectiveness analysis: scientific selection reduces comprehensive costs
2.1. Balance between material and process
Material selection: 65Mn spring steel matrix is economical and durable, suitable for conventional cutting; high-speed tool steel matrix is suitable for ultra-thin saw blades to reduce the risk of deformation.
Alloy ratio: Gu20-Gu40 tungsten-cobalt hard alloy is used, and the cobalt content (8%-15%) is precisely controlled to balance impact resistance and wear resistance.
2. 2Long-life design
Comparison between welding and integral type: welded saw blades support repeated grinding and have lower costs; integral tungsten steel saw blades have better wear resistance and are suitable for high-load continuous operation.
Maintenance suggestions: Regular cleaning of debris and professional grinding of saw teeth can extend the service life by 3-5 times and maximize the return on investment.
3.Non-standard customized service: the core competitiveness of first-class manufacturers
3.1. Flexible customization capability.
Parameter coverage: outer diameter (φ20-400mm), aperture (φ5-40mm), number of teeth (10-200T), thickness (0.1-7.0mm), etc. can be adjusted as needed.
Response to special needs: support customized solutions such as internal R tooth shape, special tooth pitch, composite coating, etc., adapted to CNC machine tools and automated production lines.
3.2. Full process quality assurance
Production standards: adopt full gear grinding technology and high-quality cemented carbide (K10/K15), pass ISO quality certification, and provide 12-month warranty.
Technical service: from selection consultation to after-sales maintenance, professional team provides full support to ensure processing efficiency and finished product accuracy.
3.3Customized solutions
4.Industry application cases: Verification of excellent performance in multiple fields
Metal processing: stainless steel pipe grooving (grooving saw blade), titanium alloy special-shaped cutting (internal R saw blade).
Wood product manufacturing: density board fireproof board precision cutting (step flat tooth angle saw blade), solid wood furniture cutting (left and right tooth coated saw blade). Emerging materials: carbon fiber composite material processing (customized ultra-thin non-standard saw blade).
5. Purchase Guide: Three Steps to Find the Best Solution
Clear requirements: material type, thickness, and processing accuracy requirements.
Parameter matching: Refer to the Zhiyu product manual to select tooth shape, coating, and aperture combination.
Customized consultation: Contact the manufacturer to provide drawings or samples and obtain 1-on-1 solution optimization.
